The TD Plasma 75XL is capable of cutting through 1-inch material, but requires connection to a 200-amp 480-volt power source.
It appears that the maximum output on the face of the machine is 33 amps. I'm wondering if the Trailblazer requires adjusting a dial to increase or decrease amperage on the 240 side, or if it operates on a separate system. Please forgive me if this question seems basic, as I have more experience as a mechanic than a welder, and more experience as a welder than an electrician. However, I am working on determining the required amperage for the plasma cutter.
User dieseldog5.9 inquired about the maximum output of 33 amps on their machine, specifically the Trailblazer. They were unsure if adjusting the dial on the 240 side would affect the amperage or if it was a separate system. As a mechanic more than a welder or electrician, they were seeking advice on determining the amperage needed for their plasma cutter. According to Miller, the Trailblazer may need to be set at its maximum dial position to achieve its full rating, while the minimum amp requirement for the plasma machine should be checked on its data plate.
After conducting a search, I found that the YA5550 plasma cutter is rated for 55 amps. In terms of my welding machine, it appears that the maximum output is 33 amps based on the machine's display. I'm curious if the Trailblazer requires adjusting a dial to increase or decrease the amperage on the 240 side, or if it operates on a separate system. Apologies if this question seems basic - I have more experience as a mechanic than a welder, and more as a welder than an electrician. However, I am working on expanding my knowledge in all areas. I need to determine the correct amperage needed for the plasma cutter.
- 06-11-2024
- MarshallPowerGen
The key takeaway from this tale is that this plasma cutter is incredibly powerful when connected to the right power supply, but becomes useless otherwise. It truly showcases the importance of using the correct power source to unleash its full potential.
In a forum discussion, user dieseldog5.9 noted that the key takeaway is that a high-quality plasma cutter can function effectively when connected to the correct power source. Otherwise, it may be rendered useless. The input requirement for the cutter is suggested to be 46 amps, but it's important to note that lower output amps correspond to lower input amps. Adjusting the settings on the cutter may allow it to work with a welder. It is advisable to check if both legs of the 220 plug have power, or test all four 125 plugs with a power tool. It's possible for these welders to lose power on one side of the generator, which can impact their performance significantly.
I'm stepping outside my comfort zone by testing this 4 prong plug. Do I need to hire an electrician for assistance, or are there DIY tests I can perform with proper guidance? While I have experience using a Fluke 88 on mobile equipment, residential wiring is a bit unfamiliar territory for me.
To test the functionality of all four 125 plugs, connect a grinder and ensure that it does not have a soft start feature. Use a Volt-Ohm meter set to AC volts while the welder is at a fast idle to check for 240 volts in the flat plugs. Plug in an adaptor and identify which two plugs also yield 240 volts, then compare with your shop plug. Double check that the same two plugs are providing the correct voltage. - Bob
Using a 50 amp cutter on a 7k generator may not be ideal as it could struggle to operate efficiently. The compatibility of snap-on cutters with this setup is uncertain, as we have not tested them ourselves. For most model engine drives, it is recommended to adjust your fine control to the maximum setting to ensure optimal generator power output.
I am impressed with the welder's performance, especially with its efficient Kubota diesel engine that eliminates common carburetor problems associated with gasoline-powered welders. Since I don't consider myself a professional welder, the welder has had minimal usage and is in need of a new owner. It looks like the plasma cutter could use a new home. If I decide to add a plasma cutter to my workshop, I will need to find a smaller one that is compatible with my existing electrical setup.
User dieseldog5.9 shared their positive experience with their welder, equipped with a small Kubota diesel engine that provides smooth welding without the common issues of gasoline carburetors. Despite not using it professionally, they find the welder to be efficient with minimal downtime. It seems like their plasma cutter may need a new owner, and they are on the lookout for a smaller cutter that is compatible with their electrical system. It is worth noting that a generator can power a Snap-On cutter, as seen in their own experience with a 45 Hypertherm cutter. The newer models of plasma cutters are compact and can cut through heavier metals at lower amperage levels compared to older models. Thank you for sharing your insights, Bob.
The plasma cutter in question is an outdated transformer-based model, which consumes a large amount of input amperage. Upgrading to a newer IGBT (inverter-based) model will greatly enhance its performance. Welder units typically feature four wires for their 240VAC power output connections, including two for voltage, one for grounding, and one designated as a bonding wire. The bonding wire serves to ensure that both the generator set and the appliance are at the same potential, serving as a safety measure for the operator. Upgrade to an IGBT plasma cutter for improved efficiency and performance.
When experiencing electrical issues, consider seeking professional assistance to address the problem and prevent further damage. If necessary, consider selling your old plasma with a well-known brand to help fund the purchase of a new one. Taking action promptly can help avoid potential mishaps and ensure the longevity of your electronic devices.
When multiple pieces of equipment are connected to house services, it can be difficult to identify where the bottleneck is. Understanding the different wires involved, such as 4-wire systems with 2 hot wires, a neutral, and a ground, is crucial. The neutral wire may not be used by all equipment. Bonding refers to connecting equipment together and to the ground conductor. It's important to know that the hot wires are ungrounded conductors, the neutral wire is a grounded conductor, and the ground wire is the grounding conductor. Understanding these terms is essential for safely and effectively managing electrical systems.
In the words of dieseldog5.9, a powerful plasma cutter can transform into a boat anchor without the right power source. On the bright side, I own the same machine and can confirm that it can handle cutting up to 1/2" plates, albeit at a slower pace. Mastering the art of selecting the ideal power source is key to unlock the full potential of this badass plasma cutter.
How much can I sell a Hypotherm for on Craigslist? I checked out a new Hypotherm model yesterday, not sure if it was a 35 or 45, but it falls within the $2000 price range.
A user known as dieseldog5.9 is seeking advice on the value of a Hypotherm welding machine for sale on Craigslist. They recently priced a new Hypotherm model and found it to be in the $2000 range. However, dieseldog5.9 only paid $150 for theirs, but had to invest an additional $80 for a new torch from Ebay. On Craigslist, similar models are being offered for prices ranging from $500 to $800.
My vintage 10,000 watt Hobart welder/generator, with approximately 3000 hours of usage, has endured a rugged history. It powers my Hobart 45 amp plasma cutter, for which I fashioned a custom adapter. Simply connect the two hot wires and ground wire - the fourth wire is not necessary. This setup ensures efficient operation and seamless connectivity for all your welding and cutting needs.