Solving Cold Starting Issues with Ingersoll Rand ZX 75 Excavator/Bobcat 442 Engine heater Solutions

09-09-2024
cdm123
15 comments
4000
92

Question:

Hello everyone, I am experiencing cold starting issues with my Ingersoll Rand zx 75 excavator, which has the same engine as a Bobcat 442. The Deutze oil-cooled engine is presenting challenges, especially during cold weather. To address this issue, I have installed an electric oil heater in the hydraulic oil tank. The starter needs to spin the pumps while also starting the engine, and the diesel system has a complex design. Has anyone found a successful solution to this problem?

Top Replies

Are you skeptical about the effectiveness of the adhesive used on arctic fox heating pads? I believe that with sufficient silicone to seal any gaps, it should work perfectly.

10-09-2024
Mobiltech

One of the longest flat spots measures around 1.5 inches in length with a height change of a quarter inch. I am using 360-watt heaters that are approximately 2 inches by 14 inches in size. I attempted to secure them in place with foam while the silicone cured, but I was dissatisfied with the contact - only half of the surface area was touching the pan, increasing the risk of them burning out.

10-09-2024
cdm123

Have you ever considered using a magnetic oil pan heater? Upgrade your vehicle's cold-start performance with this innovative heating solution.

11-09-2024
bigsmoke

BigSmoke recommended trying a magnetic oil pan heater. However, I found that they have difficulty adhering to aluminum surfaces.

12-09-2024
cdm123

Have you considered using an infrared poultry light directed at the pan to keep it warm and prevent moisture buildup? These lights are great at generating heat without causing a freeze. I personally use them to protect my spray pump from freezing during winter, although we don't experience extreme cold temperatures like some regions do.

13-09-2024
Yellowdog

More Replies →

Have you had any experience with diesel-powered bunk heaters commonly used by long-haul truckers? Share your insights and knowledge on this essential piece of equipment for commercial trucking.

13-09-2024
cdm123

The Webasto system operates using coolant, while your vehicle has oil. If the Arctic Fox heaters are not functioning, consider using a heat lamp as an alternative. Alternatively, you can look for a plug in the pan or install an immersion heater for optimal heating.

14-09-2024
DoyleX

DoyleX recommended using a heat lamp if the Arctic Fox heaters don't work, as they operate with coolant while you have oil. Alternatively, you could consider installing an immersion heater by tapping a plug in the pan. I was also considering heaters that blow warm air.

14-09-2024
cdm123

Those items are substantial in size. That small item is cramming 10 pounds of stuff into a 2-pound bag. Save money by purchasing a heat gun and send me the $679 you would have otherwise wasted!

14-09-2024
DoyleX

After considering the lack of a need for a plug-in option, the most cost-effective solution appears to be using a battery blanket. It's unfortunate that the manufacturer didn't anticipate the need for cold weather adaptations in different regions of the world.

14-09-2024
cdm123

User cdm123 mentioned that the largest flat section measures approximately 1.5 inches in length with a quarter-inch height difference. They have 360-watt heaters that are around 2'' by 14". When attempting to secure them in place with foam during the curing process, only half of the area made contact with the surface, potentially leading to burnouts. Is there space on the block to adhere a heater directly? Alternatively, consider attaching the heater to a 1/8" aluminum piece and affixing the aluminum to the block with silicone. It's worth a try if there's a chance of burnout.

14-09-2024
Delmer

It is important to also pay close attention to the maintenance of your vehicle. Have you considered using a dipstick heater? These devices need to be plugged in when the oil is hot to prevent burning out. Please note that dipstick heaters are not compatible with plastic tubes.

14-09-2024
Shimmy1

Shimmy1 pointed out the importance of paying attention to using a dipstick heater for engine oil. These heaters must be plugged in when the oil is hot to avoid burning out. It's important to note that dipstick heaters cannot be used with a plastic tube. Do you know what wattage options dipstick heaters are available in?

14-09-2024
cdm123

I believe the dipstick heater is rated at 90 watts. Simply search for "dipstick heater" on Google to find more information and solutions for your needs. (Sort of)

14-09-2024
Shimmy1

Thank you, I will review it tomorrow.

14-09-2024
cdm123

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Frequently Asked Questions (FAQ)

FAQ: 1. What can I do to address cold starting issues with my Ingersoll Rand ZX 75 excavator or Bobcat 442 engine?

Answer: Answer: Installing an electric oil heater in the hydraulic oil tank can help improve cold starting performance in these machines.

FAQ: 2. Why does the Deutze oil-cooled engine in these machines present challenges during cold weather?

Answer: Answer: Cold weather can affect the viscosity of the oil in the engine, making it harder to start.

FAQ: 3. How does the complex design of the diesel system in these machines impact cold starting issues?

Answer: Answer: The complex design of the diesel system can make it more difficult for the starter to spin the pumps and start the engine in cold conditions.

FAQ: 4. Has anyone found a successful solution to cold starting problems with Ingersoll Rand ZX 75 excavators or Bobcat 442 engines?

Answer: Answer: Installing an electric oil heater in the hydraulic oil tank has been identified as a solution to improve cold starting performance.

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