Troubleshooting loss of power in 236B construction machine

Question:

Hello everyone, Today while constructing a road, my machine unexpectedly came to a stop while driving up an incline. There was a complete loss of power, with no electrical functions working. I tried resetting the main circuit breaker without success. None of the dash lights or work lights were functioning, although the starter did work. Surprisingly, the horn still worked. I attempted to troubleshoot by moving some relays around after pulling the fuse cover, but this did not resolve the issue. Despite turning the key on and off, the park light did not come on. I would greatly appreciate any suggestions on where to begin diagnosing this issue. Thank you.

Top Replies

If you possess a digital multimeter (DMM) and are searching for power sources, it is essential to have the electrical schematic on hand. To pinpoint the right schematic, you must provide the machine's Serial Number. Specifically, if the Serial Number has a prefix of "HEN," it is crucial to determine whether the last four digits fall above or below 8070.

Indeed, it is a hen located below.

Is the circuit breaker responsible for powering the entire machine, excluding the hour meter, horn, and interior light? I am only getting power to those components. Additionally, I noticed low oil levels on an incline. Is there a low oil switch that may be causing issues? Despite adding oil, the situation remains unchanged. The bucket also lowered overnight. I plan to reposition it on level ground after work to see if there are any improvements.

After finding a blown 10-amp ignition fuse that keeps blowing when the switch is turned to the "run" position (but not on "acc"), I'm wondering where to begin troubleshooting. Could the issue possibly be with the switch itself? Any suggestions before I start disassembling everything would be greatly appreciated. Thank you.

To effectively resolve a short circuit issue, it is crucial to begin by analyzing an electrical diagram and comprehending the circuit layout. Conduct a thorough visual inspection to pinpoint the likely culprit of the short circuit. This step-by-step methodology is essential for efficient troubleshooting and locating the source of the problem.

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Frequently Asked Questions (FAQ)

FAQ: 1. What could be the cause of a complete loss of power in a construction machine like the 236B described in the thread?

Answer: Answer: A complete loss of power in a construction machine could be caused by various issues such as electrical system failure, faulty wiring, blown fuses, malfunctioning relays, or problems with the battery or charging system.

FAQ: 2. Why would the starter work but not other electrical functions in the construction machine?

Answer: Answer: If the starter works but other electrical functions do not, it could indicate a specific electrical component failure such as a main power relay, ignition switch, or a connection issue between the battery and the rest of the electrical system.

FAQ: 3. What steps can be taken to troubleshoot a loss of power in a construction machine like the 236B?

Answer: Answer: Some initial troubleshooting steps can include checking the battery for charge, inspecting fuses and relays for any signs of damage, ensuring proper connections, and testing the main power relay or ignition switch for functionality. It may also be helpful to use a multimeter to check for continuity and voltage at various points in the electrical system.

FAQ: 4. Why would some electrical components like the horn still work while others do not in the construction machine?

Answer: Answer: The fact that the horn works while other electrical functions do not could indicate that there is a specific issue affecting certain electrical circuits or components, such as a blown fuse that only affects certain

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